China Professional Heavy-Duty Custom Alloy Steel Hot Forging Rope Pulley, 20-Ton Capacity pulley design

Product Description

 Densen customized Alloy steel Super large hot Forging rope pulley

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Product Description

Type 

 Wheels

Application

 Train and Elevator

Processing

Hot forging and machining

Material

 Alloy steel

Weight 

1T~ 20T

Tolernace

Controlled by ISO 8062 CT4-6

Design Support

Pro-E, UG,SolidWorks,AutoCad, PDF  

Quality Control

Material, Dimension,Performance,inside defects,Balance test

Standard

ASTM,DIN,JIS,ISO,GB standards 

Products show:

Declaration:

 Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.

Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.  

Company Information

HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place. 

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies. 

Processing support

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. 

 New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. 

 

 Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CHINAMFG offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

 

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

 New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CHINAMFG customers.

 

Welding & Fabrication Service: 

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding 

 New CHINAMFG offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.  

 

 Machining Service: 

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. 

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components. 

 

3rd Party Inspection:

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors’ self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,  visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available. 

New CHINAMFG also designed as 3rd party inspection representative for several customers when their products made by other suppliers. 

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Iron
Heat Treatment: Quenching
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

rope pulley

What role do rope pulleys play in outdoor adventure and sports activities?

Rope pulleys play a significant role in outdoor adventure and sports activities. Here’s a detailed explanation of the role that rope pulleys play in these contexts:

1. Climbing and Mountaineering:

In climbing and mountaineering, rope pulleys are essential components of various systems. They are used for belaying, where the rope passes through a pulley attached to an anchor point, allowing for controlled movement and protection against falls. Pulleys are also used in hauling systems, enabling climbers to lift heavy loads such as gear or rescue equipment. Rope pulleys provide mechanical advantage and directional change of forces, making climbing and mountaineering safer and more efficient.

2. Ziplining and Canopy Tours:

Rope pulleys are integral to ziplining and canopy tour activities. They are used to create the pulley systems that allow participants to traverse between platforms or zip along cables. The pulleys used in these activities are specifically designed for high-speed movement and can handle significant loads. Rope pulleys provide smooth and controlled gliding experiences, enhancing the thrill and enjoyment of ziplining and canopy tours.

3. Rope Courses and Challenge Courses:

Rope pulleys are extensively used in rope courses and challenge courses. These activities involve traversing obstacles and elements using ropes and cables. Rope pulleys are employed to create the necessary belay systems, allowing participants to move safely through the course. They provide the mechanical advantage and control required for participants to navigate challenging terrain and complete the course with confidence.

4. Caving and Speleology:

In caving and speleology, rope pulleys are vital for vertical or horizontal cave exploration. They are used in ascending and descending systems, allowing cavers to safely navigate steep or vertical sections of caves. Rope pulleys enable controlled movement and help distribute the load, reducing fatigue and strain on the caver. They are designed to withstand rugged environments and provide reliable performance in challenging underground conditions.

5. Sailing and Boating:

Rope pulleys, known as blocks, are extensively used in sailing and boating activities. They are employed to create mechanical advantage systems for hoisting sails, adjusting rigging, and controlling various lines on a boat. Rope pulleys allow sailors to manage the forces exerted by wind and water, making sail handling and maneuvering more efficient. They contribute to the overall performance and safety of sailing and boating experiences.

6. Rescue and Emergency Situations:

In rescue and emergency scenarios, rope pulleys play a crucial role. They are used in systems such as rope rescue, high-angle rescue, and swiftwater rescue. Rope pulleys enable rescuers to efficiently lift and lower victims, perform technical rope maneuvers, and create mechanical advantage systems for complex rescue operations. They enhance the safety and effectiveness of rescue efforts in challenging environments.

In conclusion, rope pulleys are indispensable in outdoor adventure and sports activities. They provide mechanical advantage, control, and efficient force transmission, enabling participants to navigate obstacles, traverse terrain, and handle loads with ease. Rope pulleys contribute to the safety, performance, and enjoyment of various outdoor adventure pursuits, including climbing, ziplining, rope courses, caving, sailing, and rescue operations.

rope pulley

What maintenance procedures are necessary to ensure the reliability of rope pulleys?

Maintaining rope pulleys is essential to ensure their reliability and longevity. Here’s a detailed explanation of the necessary maintenance procedures:

1. Regular Inspection:

Perform regular visual inspections of the rope pulleys to check for any signs of wear, damage, or deformation. Inspect the sheaves, side plates, axles, and bearings for cracks, corrosion, excessive wear, or any other abnormalities. Look for frayed or damaged ropes or cables that run through the pulleys. Regular inspections help identify potential issues early on and prevent further damage or failures.

2. Cleaning:

Keep the rope pulleys clean to prevent dirt, debris, or contaminants from interfering with their operation. Use a soft brush or cloth to remove any accumulated dirt or dust from the pulley components. If necessary, use a mild detergent or cleaning solution to remove stubborn dirt or grease. Ensure that the pulleys are completely dry before reassembly or use.

3. Lubrication:

Proper lubrication is vital for the smooth operation and longevity of rope pulleys. Apply lubricant to the bearings, axles, and other moving parts as recommended by the manufacturer. Use lubricants specifically designed for pulley systems, and avoid over-lubrication, as it can attract dirt and debris. Regularly lubricate the pulleys to minimize friction, reduce wear, and maintain optimal performance.

4. Rope/Cable Maintenance:

Inspect and maintain the ropes or cables that run through the pulleys. Check for signs of wear, fraying, or damage, and replace them if necessary. Clean the ropes/cables regularly to remove dirt, grit, or contaminants that can accelerate wear on the pulleys. Ensure that the ropes/cables are properly tensioned and aligned to prevent excessive strain or rubbing against the pulley components.

5. Load Capacity Verification:

Periodically verify the load capacity of the rope pulleys to ensure they can safely handle the intended loads. Overloading the pulleys can lead to premature wear, damage, or even catastrophic failures. Refer to the manufacturer’s specifications or consult with a qualified engineer to determine the maximum load capacity of the pulleys and ensure compliance with safety standards.

6. Replacement of Worn Parts:

If any components of the rope pulleys are worn, damaged, or no longer functioning properly, replace them promptly. This includes worn-out bearings, axles, sheaves, or side plates. Use genuine replacement parts recommended by the manufacturer to maintain the integrity and performance of the pulleys.

7. Training and Documentation:

Ensure that personnel responsible for maintaining the rope pulleys receive proper training on inspection, cleaning, lubrication, and maintenance procedures. Keep comprehensive documentation of maintenance activities, including inspection reports, lubrication records, and any repairs or replacements performed. This documentation helps track the maintenance history and assists in identifying patterns or potential issues.

8. Compliance with Standards:

Adhere to relevant industry standards and regulations for rope pulley maintenance. Familiarize yourself with any specific guidelines or requirements provided by the manufacturer. Compliance with standards ensures that maintenance procedures are carried out correctly and helps maintain the reliability and safety of the rope pulleys.

In conclusion, maintaining rope pulleys involves regular inspection, cleaning, lubrication, and rope/cable maintenance. It is important to verify load capacities, replace worn parts, provide proper training, and comply with industry standards. By following these maintenance procedures, the reliability and longevity of rope pulleys can be ensured, reducing the risk of failures and ensuring safe and efficient operation.

rope pulley

How do rope pulleys assist in lifting and moving heavy objects?

Rope pulleys play a vital role in lifting and moving heavy objects by providing mechanical advantage and changing the direction of applied forces. Here’s a detailed explanation of how rope pulleys assist in lifting and moving heavy objects:

1. Mechanical Advantage:

Rope pulleys provide a mechanical advantage, allowing users to exert less effort when lifting heavy objects. The mechanical advantage is achieved by distributing the weight of the load across multiple ropes and pulleys in a system. By increasing the number of pulleys or using a combination of fixed and movable pulleys, the mechanical advantage can be further enhanced. This redistribution of forces reduces the amount of force required by the user to lift or move the object, making it more manageable.

2. Directional Change of Forces:

Rope pulleys change the direction of the applied forces, enabling users to lift or move objects in a desired direction. When a rope is threaded through a pulley and attached to a load, pulling the rope downward results in an upward force on the load. This redirection of forces allows for vertical lifting as well as horizontal movement. By incorporating multiple pulleys and changing the arrangement of the ropes, the direction of forces can be adjusted to suit the specific lifting or moving requirements.

3. Increased Control and Precision:

Rope pulleys offer increased control and precision when lifting and moving heavy objects. The pulleys allow for smooth and controlled movement, minimizing jerks or sudden shifts that could potentially damage the load or cause accidents. This control is particularly important when dealing with delicate or fragile objects. By using rope pulleys, users can adjust the tension and movement of the ropes, ensuring a controlled and gradual lift or movement of the load.

4. Versatility and Adaptability:

Rope pulleys are versatile and adaptable tools for lifting and moving heavy objects. They can be used in a wide range of scenarios and environments, including construction sites, shipping yards, theaters, and recreational activities. Rope pulleys can accommodate different types of ropes or cables, allowing users to select the appropriate material and strength based on the specific requirements of the task. This versatility makes rope pulleys suitable for various applications and ensures efficient and safe lifting and movement of heavy objects.

5. Reduced Physical Strain and Risk of Injury:

By providing mechanical advantage and changing the direction of forces, rope pulleys help reduce the physical strain on users when lifting and moving heavy objects. This reduction in physical effort decreases the risk of fatigue, muscle strain, and potential injuries. Rope pulleys allow individuals to leverage their strength effectively and utilize proper lifting techniques, promoting safer working practices and minimizing the likelihood of accidents.

In conclusion, rope pulleys assist in lifting and moving heavy objects by providing mechanical advantage, changing the direction of forces, offering increased control and precision, and reducing physical strain and the risk of injury. Their design and functionality make them essential tools in various industries and scenarios where the efficient handling of heavy loads is required.

China Professional Heavy-Duty Custom Alloy Steel Hot Forging Rope Pulley, 20-Ton Capacity   pulley design	China Professional Heavy-Duty Custom Alloy Steel Hot Forging Rope Pulley, 20-Ton Capacity   pulley design
editor by CX